Ikp Designed Flat Wire Three Phase Common Mode Power Chokes

• Customization: Available
• Type: Choke Inductor
• Structure: Inductive Choke
• Model NO.: IKP-HIGHCURRENT-CM001
• Working Frequency: High Frequency
• Structure of Winding: Single Coil
• Nature of Operation: Choke Coil
• Structure of Magnetizer: Ferrite Coil
• Range of Application: Choke
• Packaging Form: Power Coils
• Brand: Ikp
• Inductor Value: Variable Inductor
• IATF: 16949
• Certificates: ISO9001, ISO14001, ISO45001
• Are There Any Multinational Factories?: Yes
• Transport Package: Carton
• Specification: Different packaging methods
• Trademark: IKP
• Origin: China/Thailand
• HS Code: 85045000
• Production Capacity: 20000 Pieces/Week
• Package Size: 20.00cm * 15.00cm * 5.00cm
• Package Gross Weight: 2.500kg

Product Description

Flat wire wound high power inductors are inductors wound with flat conductors (usually flat copper wire or copper strip). Compared with traditional round wire inductors, they have some unique features and advantages in high power applications.

Features:
1. High current carrying capacity Flat wire can carry higher currents due to its large cross-sectional area and is suitable for high power circuits.
2. Low DC resistance (DCR) Flat wire has a lower resistance and can reduce energy loss, especially at high currents.
3. Compact structural design Flat wire winding can achieve a higher fill factor (the proportion of conductor to winding space), making the inductor have a higher inductance or a smaller size at the same volume.
4. Excellent heat dissipation performance Flat wire has a large surface area, which is conducive to heat dissipation and is suitable for long-term high-load operation.
5. Lower skin effect In high-frequency applications, the design of flat wire can effectively reduce the loss caused by skin effect and improve efficiency.
6. High mechanical strength Flat wire winding structure is more stable and not easy to deform, suitable for use in vibration or harsh environments.

Advantages:
1. High efficiency
With low resistance and low loss, flat wire inductors are more efficient in energy conversion and are particularly suitable for high-power scenarios such as power management, inverters and electric vehicles.
2. Miniaturized design
In situations where large inductance and high current are required, flat wire inductors can significantly reduce the volume and meet the needs of modern electronic devices for compact design.
3. Superior thermal management
Good heat dissipation reduces the risk of performance degradation or shortened life due to overheating.
4. Reduce electromagnetic interference (EMI)
The uniformity and compactness of flat wire winding help reduce parasitic capacitance and electromagnetic radiation, and improve circuit stability.
5. Adapt to high-frequency applications
In high-frequency switching power supplies or RF circuits, flat wire inductors perform well due to their low loss and high efficiency.

Application scenarios:
High-power inductors wound with flat wires are widely used in the following fields:
1. New energy: such as photovoltaic inverters and wind power systems.
2. Automotive electronics: motor drives and charging piles for electric vehicles (EVs).
3. Industrial equipment: high-power power supply, UPS system.
4. Consumer electronics: high-performance server power supply, DC-DC converter.

In general, high-power inductors wound with flat wires have become the preferred components in modern high-power electronic design due to their high efficiency, miniaturization, low loss and excellent thermal management capabilities, especially in scenarios with demanding performance and space requirements.

IKP ELECTONICS CO LTD has multiple factories and 20 fully automatic production lines in China and Thailand. Relying on an experienced technical team and more than 20 years of manufacturing experience, the inductors and high-frequency transformers produced by it have a good reputation and brand influence in the field of global magnetic components.


About product customization

1. Personalized customization
According to the inductance value, working current, peak current, working frequency, temperature requirements and environmental requirements proposed by the customer, select the core and coil turns, and determine the manufacturing process.

2. High-performance customization
According to the maximum current requirements in the application field, make customized requirements to the core manufacturer, determine the size, air gap and winding and other factors, and ensure the stable operation of the product under high current conditions.

3. Heat dissipation performance customization
By optimizing the core structure, increasing the heat dissipation method, and improving the heat dissipation capacity, ensure that the product can operate stably for a long time under high load and high temperature conditions, and reduce various risks caused by high temperature.

4. Electromagnetic shielding customization
Special treatment or adding a shielding layer on the surface of the core can enhance the anti-electronic interference ability, reduce interference to the surrounding circuits, and run stably at the same time.

5. Solution customization
Experienced engineers participate in the circuit testing and performance verification of customers in the early stage of product development, quickly discover and solve problems, accelerate the product development process, shorten the development cycle, and enable customers' terminal products to be launched to the market as soon as possible and seize the market high ground.


Our advantages

1. Owning multiple cross-border factories
IKP integrates R&D, production and sales. It has 4 factories in China and Thailand with a total area of more than 50,000 square meters. It has high production capacity and can meet the manufacturing needs of products of different specifications and models. The company has multiple ISO management system certifications and IATF16949 certifications, has mature manufacturing processes and core technologies, and has a certain brand influence in the field of magnetic components around the world.

2. Highly guaranteed product quality
IKP has more than 1,000 fully automatic production equipment, nearly 10,000 sets of tooling fixtures, high winding precision, industry-leading process level, and implements the most stringent quality control system to ensure product consistency, reliability and stability.

3. Owning dozens of well-known brand raw material suppliers
The raw materials we use are all international and Chinese mainstream brands. For more than 20 years, IKP has been one of the stable forces in the upstream raw material supply chain.

4. Professional R&D team
In addition to the experienced development team, technical team and engineering team, IKP has also established industry-university-research cooperation with many universities in China to carry out technical research, deeply solve customers' pain points and product difficulties, and provide customers with the best product design suggestions. We can put forward targeted solutions to help customers reduce costs and create higher value.

5. After-sales service guarantee
IKP's offices in Hong Kong, Thailand, Germany and the United States can quickly respond to customer needs and help customers solve difficult problems as soon as possible. We keep high-frequency product tracking for customers, focus on maintaining long-term cooperation with customers, help customers improve their competitiveness, and grow together.